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Pore-Scale Packed Bed CFD Simulation for Thermal Energy Storage

Pore-scale CFD simulation resolved flow and heat transfer between individual particles in a packed-bed thermal energy store, revealing the local mechanisms that control pressure drop, thermal front sharpness and charging efficiency.

Sector

Thermal energy storage research

Client

Energy storage research center

Flow type

Pore-scale turbulent flow and conjugate heat transfer

Project Snapshot

Challenge

Packed-bed storage performance depends on how well the heat-transfer fluid contacts the solid particles. Conventional porous-media models average out local effects such as wall channelling, stagnant zones and uneven particle heating, even though these effects broaden the thermal front and reduce usable storage capacity.

Approach

A realistic particle packing was generated and meshed at pore scale, resolving the fluid passages between particles and heat conduction within them. Transient charging was simulated to track the thermal front, pressure drop and particle-to-fluid heat transfer through the bed.

Key Findings

  • Higher porosity near the container wall caused flow channelling, so the thermal front advanced faster along the wall than in the core of the bed.
  • Low-velocity regions behind particle contact points heated more slowly, which broadened the thermal front and reduced the effective storage capacity.
  • The pore-scale results provided pressure-drop and heat transfer data for calibrating faster system-level porous-media models used in storage design.

Deliverables

Pore-scale velocity and temperature fields, thermal-front evolution, pressure-drop and heat transfer data, and design insight for packed-bed thermal energy storage.

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