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CFD Optimization of Back-Swept Blades in a Centrifugal Compressor

Aerodynamic study of a turbocharger-type centrifugal compressor impeller, comparing back-swept blade designs to improve pressure ratio and flow performance.

Sector

Automotive powertrain and turbocharging

Client

Turbomachinery R&D team

Flow type

Compressible, rotating, transonic

Project Snapshot

Challenge

Back-sweep angle trades pressure ratio against efficiency and stable operating range. High relative Mach numbers near the inducer tip can create shocks that limit efficiency, so the blade shape has to balance work input against loss.

Approach

A 3D blade-passage model with ideal-gas air in a rotating frame. Several back-sweep configurations were compared at matched operating conditions using pressure ratio, flow capacity and relative Mach number.

Key Findings

  • A moderate back-sweep gave a better balance of pressure ratio and flow capacity than the extreme configurations.
  • The highest relative Mach numbers occurred near the inducer tip, where shock formation drives total-pressure loss.
  • Back-sweep also changed flow uniformity at the impeller exit, which affects diffuser performance downstream.

Deliverables

A performance comparison of blade designs, Mach number and pressure maps, and a recommended back-sweep direction for further product development.